Ctra Torrejón-Ajalvir, M-108 km 4
Ajalvir, Madrid 28864
GTF Engine Shop Manager (F/M/X)
Mission
Reporting to the GTF Engine Service Senior Manager, the candidate will lead the day-to-day execution of production activities associated with GTF engine shop visits within the assigned operational area.
The role is responsible for ensuring the safe, efficient, and compliant execution of engine disassembly, inspection, assembly, testing, and release activities, while achieving operational targets related to Turn Around Time (TAT), productivity, quality, schedule adherence, and customer commitments.
Acting as the first-line operational leader, the position drives shop floor execution, workforce performance, and operational discipline to ensure engines progress through the Pratt & Whitney Gate Management process according to plan.
Main Duties of the Position
- Lead the day-to-day execution of production activities within the assigned workshop area, ensuring compliance with safety, quality, regulatory, and customer requirements.
- Manage operational activities associated with:
- Gate 0 - Engine Induction & Incoming Inspection.
- Gate 1 - Disassembly & Inspection.
- Gate 3 - Engine Assembly & Test.
- Gate 4 - Release Readiness.
- Coordinate and supervise technicians, inspectors, and operational personnel to ensure safe and efficient execution of all shop floor activities.
- Ensure production plans are executed according to engine schedules and operational priorities established by the Engine Service organization.
- Monitor daily progress of engine shop visits, identifying delays, technical issues, resource constraints, or operational bottlenecks requiring corrective action.
- Manage workload balancing and resource allocation within the workshop to maximize productivity and capacity utilization.
- Ensure the timely completion of:
- Engine teardown activities, Module and component inspections, Assembly operations.
- Support the implementation of recovery plans for engines affected by material shortages, technical issues, quality findings, capacity limitations, or schedule deviations.
- Ensure proper application of standard work, operational procedures, workmanship requirements, and Pratt & Whitney standards.
- Lead daily operational review meetings and shift handovers, ensuring alignment on priorities, risks, constraints, and recovery actions.
- Support workforce qualification, competence development, training activities, and certification requirements.
- Participate in root cause investigations and implementation of corrective actions associated with quality escapes, operational disruptions, test failures, rework events, and safety incidents.
- Maintain a safe workplace and ensure full compliance with Health & Safety requirements.
- Provide leadership, coaching, and performance management to operational teams within the area of responsibility.
What Profile Are We Looking For?
Background
Aerospace Engineering, Industrial Engineering, Mechanical Engineering, or extensive hands-on experience in engine maintenance, overhaul, assembly, disassembly and shop floor operations.
Experience in aerospace MRO operations, engine maintenance, overhaul, assembly, testing, or production environments.
Previous experience leading operational teams within a workshop or production environment.
Knowledge & Technical Competencies
- Strong leadership and communication skills.
- Strong understanding of aerospace MRO operations.
- Proven experience in team leadership and people management
- Experience in engine disassembly, inspection, assembly, and testing activities.
- Shop floor management and operational execution.
- Quality management systems and regulatory requirements.
- Health & Safety leadership.
- Root cause analysis and problem-solving methodologies.
- SAP and operational management systems.
- Power BI and Excel knowledge desirable.
What is the location?
Ctra Torrejón-Ajalvir, M-108, KM 4, 28864 Ajalvir, Madrid